HomeProductsGaco Silicone S42 Series
GacoSilicone roof coatings · an Amrize brand

Gaco S42 silicone series

The 100% silicone, solvent-free roof coating system used on commercial roofs — a single-coat membrane that survives ponding water, stays UV-stable, and carries up to a 20-year manufacturer warranty. Three products, one chemistry: S4200 White, S4222 Gray and SF4200 SeamSeal.

✓ 100% silicone ✓ Single-coat system ✓ Survives ponding water ✓ Up to 20-year warranty
GacoFlex S4200 silicone roof coating S4200 · SF4200 · S4222

Where the S42 series goes

One chemistry across the roofs that cost building owners the most — coated in place, with the building staying open.

S42 silicone on a flat roof, Torquay

Flat & low-slope roofs

Felt, asphalt, torch-on, single-ply and EPDM. Silicone does not re-emulsify in standing water, so ponding areas that destroy acrylic coatings are exactly where this system belongs.

S42 silicone on a profiled metal roof

Profiled metal roofs

Direct adhesion to weathered sheet with no primer on most substrates. In White it reflects most of the solar load, so the sheets run cooler and work their fixings and laps less.

S42 silicone over an asbestos cement roof, Bristol

Asbestos cement roofs

Seals and extends the life of failing cement sheets from above — no cutting, no drilling, no disturbance, and no tear-off or skip.

Why contractors choose the S42 series

What the data sheet actually gives you on site.

💧

Lives under ponding water

Silicone chemistry does not re-emulsify in standing water — the failure mode that ends acrylic coatings on flat roofs.

☀️

Won’t chalk or crack in UV

Highly UV-stable, so the membrane keeps its film and its reflectance instead of powdering off over a few summers.

🧺

No primer on most substrates

Strong direct adhesion to metal, spray foam, aged bitumen and aged single-ply. Concrete and some membranes need a primer — we tell you when.

🖌️

One coat, spray brush or roller

Both warranty tiers go on in a single coat at 96.5% solids, by whichever method suits the roof and the access.

The products in the series

Clean, detail, repair, then coat. Same silicone chemistry through the whole system, so the roof cures as one membrane rather than a stack of dissimilar materials.

GacoFlex S4200 silicone roof coating pail
Field coating

GacoFlex S4200 & S4222

The reflective field coat for the whole roof, in White or Gray — same chemistry, same warranty tiers, same single-coat application. White gives the highest solar reflectance; grey is chosen where a white roof is not wanted, or as the second-pass colour so coverage can be checked by eye.

€380.00 + VAT per 19 L pail
View S42
GacoFlex SF4200 SeamSeal fibre-reinforced silicone pail
Detailing grade

GacoFlex SF4200 SeamSeal

Fibre-reinforced silicone for laps, seams, upstands, penetrations and fixings — the places roofs actually leak. Reinforcement is built in, so there is no fleece or scrim to buy and bed in.

€559.00 + VAT per pail
View SF4200
GacoPatch fibre-reinforced silicone repair compound
Repair grade

GacoPatch

Trowel-grade silicone for cracks over 6 mm, voids, punctures and bolt heads. Bonds to damp surfaces, so the repair stage does not have to wait for a dry week.

€173.00 + VAT per tub
View GacoPatch
GacoFlex A4271 Bleed Trap base coat pail
Primer · bitumen only

GacoFlex A4271 Bleed Trap™

The base coat that stops aged bitumen and asphalt bleeding through the silicone and staining it. Only needed on those substrates — metal, asbestos cement and aged single-ply take S42 direct.

€201.00 + VAT per pail
View A4271

Two warranty tiers, one coat

Film thickness alone decides the tier. It is a single-coat system in both cases — applying white then grey is a coverage-checking method, not a second coat.

10-year
Manufacturer product warranty
  • 0.45 mm / 18 mil dry film
  • Approx. 33 m² per 19 L pail
  • Single coat, spray, brush or roller
20-year
Manufacturer product warranty
  • 0.86 mm / 34 mil dry film
  • Approx. 21 m² per 19 L pail
  • Single coat at the heavier build

Materials calculator

Worked out the way our estimators do it: plan area × pitch factor × corrugation allowance = the developed area your coating actually has to cover. Pail counts use our real per-pail yields for each warranty build.

Set automatically from your covering — flat felt none, box-profile metal +12%, corrugated cement fibre +20%. Override if you know your exact profile.

Your materials

Estimated total + VAT

Get it checked by us — free

Specification

The facts that matter, straight from the product data.

Type100% silicone, solvent-free, moisture-curing liquid roof coating
Solids96.5% — wet film is effectively the dry film
SystemSingle coat; film build sets the warranty tier
Warranty builds0.45 mm / 18 mil dry (10-year) · 0.86 mm / 34 mil dry (20-year)
CoverageApprox. 33 m² (10-year) or 21 m² (20-year) per 19 L pail
ColoursS4200 White · S4222 Gray
SubstratesMetal, asbestos cement, aged bitumen and felt, single-ply, EPDM, spray foam; concrete and some membranes need a primer
ApplicationAirless spray, brush or roller
DetailingSF4200 SeamSeal at all laps, seams, upstands, penetrations and fixings
ManufacturerGaco — an Amrize brand. Duratite is the supplier in Ireland

How the system goes on

Five steps. Miss one and the warranty position changes.

1

Clean

Biocidal clean with Sollac Hipolava at 20:1, 10–15 minute dwell, then rinse. The coating must bond to the roof, not to moss.

2

Detail

SF4200 SeamSeal at every lap, seam, upstand, penetration and fixing. Fibre-reinforced, so no scrim.

3

Repair

GacoPatch into cracks over 6 mm and voids — it bonds even to damp surfaces.

4

Prime

Only where needed: A4271 Bleed Trap on asphalt and bleed-prone felt, primer on concrete and some single-ply.

5

Coat

S4200 or S4222 in a single coat to the film build your warranty tier requires.

Downloads

Written by our technical team — free, no email required.

PDFS42 Flat Roof Application GuideFelt, asphalt, torch-on, single-ply & EPDM — 7-page guide PDFS42 Pitched Roof Application GuideMetal, cement fibre & asbestos roofs — 7-page guide TDSGacoFlex S42 Data SheetOfficial Gaco technical data TDSGacoFlex SF42 SeamSeal Data SheetDetailing grade technical data

Common questions

Is the S42 series a one-coat or two-coat system?
Single coat. Film thickness alone sets the warranty tier — 0.45 mm (18 mil) dry for the 10-year system, 0.86 mm (34 mil) dry for the 20-year system. Applying it white then grey is an application choice for checking coverage, not a second coat.
Will it survive standing water?
Yes. Silicone does not re-emulsify in ponding water, which is exactly why the series is specified on flat roofs where acrylic coatings fail.
Do I need a primer?
Usually not. S42 bonds directly to weathered metal, aged bitumen, aged single-ply and spray foam. Concrete and some single-ply membranes need a primer, and aged asphalt needs A4271 Bleed Trap so the oils cannot stain the finish.
What is the difference between S4200 and SF4200?
S4200 is the field coating for the whole roof. SF4200 SeamSeal is the fibre-reinforced detailing grade for laps, seams, upstands, penetrations and fixings — applied first, and it needs no separate fleece or scrim.
Is this spray foam?
No. The S42 series is a liquid silicone roof coating. It can be applied over spray foam, but it is a coating system in its own right.

Tell us about the roof

Free take-off from your dimensions, the right warranty tier for the building, and trade rates if you’re buying for a contract. Surveyed and specified before you order.

Free Site Survey

Get a Free Site Survey & Quote

Tell us about your building and we’ll recommend the right system — foam, waterproofing or both — surveyed, specified and quoted at no cost.

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  • No obligation, no hard sell
  • One team from survey to warranty
  • Ireland and Northern Ireland coverage
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