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GacoRoof Coatings · an Amrize brand

Gaco S42 silicone roof coating

100% silicone, solvent-free liquid roof coating. Highly UV-stable and ponding-water resistant — built for flat and low-slope roofs that hold water. Spray, brush or roller applied.

✓ 100% silicone ✓ No primer on most substrates ✓ Up to 20-yr manufacturer warranty
380.00 + VAT · per pail
Colour: White S4200 Grey S4222
📞 Prefer a human? Email info@duratite.ie — we spec every job before you order, free.
Flagship siliconeGaco S42 silicone roof coating pail
UL 790 Class A fire rated 0.87 initial solar reflectance 196% elongation Delivery across Ireland · lead time confirmed when you order
FM Approved PR450562 CRRC 0740-0012 Miami-Dade NOA 18-1030.01 NSF P151 rainwater catchment

Where S42 goes

One coating, three of the most common roofs in Ireland — pick yours and the calculator sets itself up for it.

S42 on a flat roof, TorquayFlat roofs

Flat & low-slope roofs

Felt, asphalt, torch-on and single-ply — S42 lives under ponding water where acrylics fail. Seams sealed, one seamless coat over the lot.

Set the calculator for a flat roof →
S42 on a profiled metal roofMetal roofs

Profiled metal roofs

Direct adhesion to weathered sheet — and in White it reflects 87% of solar energy, so the sheets run cooler and stop working their fixings loose.

Set the calculator for box profile →
S42 encapsulating an asbestos cement roof, BristolAsbestos roofs

Asbestos cement roofs

Encapsulate, don’t strip — S42 self-bonds with zero drilling or disturbance of the sheets. Allow +20% for the corrugations.

Set the calculator for cement fibre →

Why contractors choose S42

A moisture-curing elastomeric silicone that goes straight onto most weathered roofs — metal, asbestos cement, aged bitumen, aged single-ply — without a primer.

💧

Lives under ponding water

Silicone chemistry doesn't re-emulsify in standing water — designed for flat roofs that pond, where acrylics fail.

☀️

Won't chalk or crack in UV

Highly UV-stable. White S4200 reflects 87% of solar energy when new — a cooler roof expands and contracts less, so laps and fixings stay put.

🪣

No primer, most substrates

Strong direct adhesion to metal, foam, aged asphalt and aged single-ply. Concrete and some single-ply need a primer — we'll tell you when.

🖌️

Spray, brush or roller

One product, three application routes — and both warranty builds go on in a single coat.

96%
Solids by weight
196%
Elongation at break
0.87
Initial solar reflectance
0%
Water swelling

Materials calculator

Worked out the way our estimators do it: plan area × pitch factor × corrugation allowance = the developed area your coating actually has to cover. Pail counts use our real per-pail yields for each warranty build.

Set automatically from your covering — flat felt none, box-profile metal +12%, corrugated cement fibre +20%. Override if you know your exact profile.

Your materials

Estimated total + VAT

Get it checked by us — free

Specification

Figures from the manufacturer's Product Data Sheet (GacoFlex™ S42 Series, rev 06/2025).

Type100% silicone, solvent-free, single-component, moisture-curing
Solids by weight / volume96% / 95%
VOC< 50 g/L
Tensile strength1.9 MPa
Elongation at break196%
Water swelling0%
Solar reflectance (initial / 3-yr)0.87 / 0.69
Min dry film per coat0.45 mm (18 mils)
ApplicationBrush, 19 mm nap roller, or spray
Application window0°C to 48°C; no rain within 1 hour
Light foot trafficAfter 24–48 hrs cure
ColoursWhite S4200 · Grey S4222

Coloured silicones are not used over asphalt substrates. Concrete needs GacoFlex E5691 epoxy primer first.

Warranty — set by film build
10years

Single coat · 18 mils / 0.45 mm dry (≈0.5 mm wet) · 33 m² per pail

One coat at the 18-mil TDS build. Manufacturer-backed product warranty, issued through Duratite Building Products.

20years

Single coat · 34 mils / 0.86 mm dry (≈0.9 mm wet) · 21 m² per pail

Still one coat — just applied at the heavier 34-mil TDS build. A white-then-grey two-coat split is an option on slopes where you want coverage visible as you go, but one coat at the full build qualifies.

QAchecks

Wet-film checks every 20 m²

Duratite's warranty QA requirement: comb-gauge wet-film readings across the roof so the build that earns the warranty is proven, not assumed.

S42 is step 3 of a system

A warranted silicone roof is cleaned → seams sealed → coated. Buying the full system is what qualifies the warranty.

Step 1 · Biocidal clean
Sollac Hipolava
Sollac Hipolava Biocidal Cleaner
Kills moss, algae and lichen at the root (diluted 20:1) so the silicone bonds to the sheet — not to organic growth.
37.00 + VAT
Step 2 · Seal seams
Gaco SF42
Gaco SF42 Fibre-Reinforced Seam Sealant
Laps, fixings and details get the fibre-reinforced grade first — its reinforcement is built in, no separate mesh needed.
559.00 + VAT
Step 3 · Coat
Gaco S42
Gaco S42 Silicone Roof Coating
The seamless membrane over the whole roof — 10 or 20-year build to suit the warranty you want.
380.00 + VAT
System from: 976.00 + VAT + GacoPatch for repairs, and Bleed Trap on asphalt — the calculator adds them when your roof needs them.

Downloads


PDFGacoFlex S42 Product Data SheetFull manufacturer performance data PDFFlat Roof Application GuideFelt, asphalt, torch-on, single-ply & EPDM — free 7-page guide PDFPitched Roof Application GuideMetal, cement fibre & asbestos — free 7-page guide PDFTDS — S42 SiliconeCore technical data sheet

System TDS by substrate & warranty

Common questions


Can I apply it myself?
Yes — S42 goes on by brush, 19 mm nap roller or spray. Apply between 0°C and 48°C with no rain expected within an hour, and keep off the roof for 24–48 hours while it cures. Hit the film build for the warranty you want (18 mil / 0.45 mm for 10-year, 34 mil / 0.86 mm for 20-year) and check it with a wet-film comb gauge as you go. The free application guides above walk you through it.
Why do corrugated roofs need more material?
The waves add real surface area over the flat plan. Flat felt needs no allowance; box-profile metal adds about 12%; deep corrugated cement fibre (asbestos) sheets add about 20%. The calculator above applies this for you.
Why Bleed Trap on asphalt or felt?
Asphalt oils migrate ("bleed") up through silicone and stain it brown. GacoFlex A4271 Bleed Trap base coat locks them in — recommended on all asphalt, and required for warranted work over SBS felt.
Do I really need GacoPatch?
Almost always, yes. Every roof has fixing holes, cracked laps or damage that must be filled before coating. GacoPatch is the silicone-compatible repair compound for exactly that — it bonds even to damp surfaces, so keep a tub on site for holes and detailing.
How accurate is the calculator?
It uses our real per-pail yields and the same pitch and corrugation allowances our estimators apply. Send us your figures before ordering and we'll check them against your roof — free.

Buying for a contract?

Trade accounts get volume rates, priority stock and 30-day terms. Speak to a Duratite expert on info@duratite.ie.

Apply for trade account
Free Site Survey

Get a Free Site Survey & Quote

Tell us about your building and we’ll recommend the right system — foam, waterproofing or both — surveyed, specified and quoted at no cost.

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  • One team from survey to warranty
  • Ireland and Northern Ireland coverage
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