
Encapsulated roof
Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.
- Sheets left in place
- Northern Ireland project
Asbestos roof encapsulation for Wexford farm buildings, factories and warehouses — no strip-out, no disposal of the sheets. Many farm buildings, factories and warehouses in Wexford and the wider County Wexford area still have corrugated asbestos cement roofs. As the sheets weather they become brittle, porous and harder to keep watertight. Encapsulation seals the surface and waterproofs the roof while the sheets stay where they are.

Wexford town stands on Wexford Harbour on the county’s south-east coast and had 21,524 people at Census 2022. Wexford County Council administers the town through the Borough District of Wexford, with a district office at The Bullring, and it manages the harbour together with its marinas and piers. The town is one of a group of centres across the county, alongside Enniscorthy, Gorey, New Ross and Rosslare, and it is the urban buildings of the town itself that this page is concerned with.
Wexford is more industrial than many people assume. Census 2022 recorded manufacturing as County Wexford’s second-largest employment sector, with just over 7,500 workers, behind wholesale and retail trade on more than 9,600 and ahead of health and social work on more than 7,300. Manufacturing and distribution need factories, workshops, stores and yards, and a harbour town accumulates boat sheds, stores and commercial premises near the water. Buildings from the decades when corrugated asbestos cement was a routine roof specification are part of that mix, and many are still working.
Roofs close to a harbour face salt-laden wind and wet weather, and older asbestos cement sheets respond by eroding at the surface, cracking at fixings and leaking at laps and ridges. For a manufacturer, the prospect of stripping a roof, with production halted and the building open to the weather, is often what delays the decision. Encapsulation avoids that. Gaco urethane coatings, U91 and U92 being the grades used on asbestos cement, are applied over the existing sheets to seal them beneath a continuous waterproof film. The approved installer surveys the roof, protects plant and rooflights, replaces broken sheets and prepares the surface without abrasion, and production below can usually continue, subject to the risk assessment. Duratite supplies the coating system and the approved installer carries out the work.
The Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006 (S.I. No. 386 of 2006, as amended) apply to any work that could disturb asbestos in Wexford town, and the Health and Safety Authority is the enforcing body. On a factory roof the installer designs safe access across fragile sheets and plans how waste and wash water are contained. Wexford County Council is the building control authority, and TGD L 2022 applies if insulation is changed. The island-of-Ireland reference project for asbestos cement roof encapsulation is SAICA Warrenpoint, Co. Down.
For a Wexford town factory or harbour-side building, send the approximate roof area, details of plant, extraction and rooflights, and your production hours. If parts of the site cannot stop, say so early, so the approved installer can plan a phased programme.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in euro from the approved installer.
Hairline cracks, failed laps and fixings let water in. The coating system bridges and seals them across the whole roof.
Older sheets lose their surface, grow moss and lichen and become porous. Encapsulation seals that weathered surface.
Asbestos cement sheets are fragile. The work is planned with safe access so no one relies on the sheets for support.
Removal needs specialist contractors, disposal and a replacement roof. Encapsulation leaves the sheets in place.
A Northern Ireland project, photographed on site. The SAICA Warrenpoint roofs combined closed-cell roofing foam with a GacoFlex U91 base coat; the build-up for each roof in Wexford is set at survey.

Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.

SAICA, Warrenpoint, County Down: closed-cell roofing foam spray-applied from the walkway system over asbestos cement (Northern Ireland project).

GacoFlex U91 base coat applied over the cured foam at SAICA, Warrenpoint.
Work on asbestos-containing materials in the Republic of Ireland is governed by the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006 (S.I. No. 386 of 2006, as amended by S.I. No. 589 of 2010 and S.I. No. 632 of 2025).
Since the 2025 amendment, notifiable asbestos work needs an HSA permit before it starts, supported by the notification, a plan of work and a risk assessment. The installer’s programme for your Wexford roof builds that lead time in.
Every project is survey-led and risk-assessed, and notified to the Health and Safety Authority (HSA) where required.
Because the sheets stay in place, they remain part of the building’s asbestos records after the work in Wexford.
Straight answers to the questions building owners and managers ask most often.
Yes. Duratite Ireland takes enquiries from Wexford and the wider County Wexford area and routes them to an approved installer of the GacoFlex asbestos roof system who covers County Wexford. We do not have a branch office in Wexford; the survey and application are carried out by the approved installer.
No. Encapsulation seals the asbestos cement sheets and makes the roof watertight, but the sheets stay in place, so they remain part of the building’s asbestos records.
Allow for the survey, the specification and the HSA permit, which must be in place before notifiable asbestos work starts. The installer plans the programme around it.
Often, yes, because the work is carried out on the roof with the sheets left in place. The installer’s risk assessment sets out any restrictions for your building.
If the survey finds the sheets structurally sound, yes. The roof is prepared, sealed with GacoFlex U91 and U92 encapsulation coatings and, where specified, finished with a GacoFlex silicone topcoat. The sheets stay in place, so there is no removal or disposal.
In the Republic of Ireland, the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006, as amended most recently by S.I. No. 632 of 2025. Notifiable asbestos work now needs an HSA permit before it starts, supported by the notification, a plan of work and a risk assessment.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in euro from the approved installer.
Usually, yes, because the asbestos cement sheets are sealed in place rather than removed. The installer’s risk assessment sets out any exclusion zones below, and the programme can be phased around production if needed.
Exposure to wind and wet weather accelerates surface erosion and fixing corrosion on older sheets. The approved installer’s survey checks the condition of the sheets and fixings to confirm whether the roof is suitable for encapsulation.
A survey, a risk assessment and a method statement prepared under the Exposure to Asbestos Regulations 2006, as amended, plus a record of the work done. Keep these with your building and safety records.
The GacoFlex asbestos roof system, how encapsulation works and every area we cover.
Spray foam insulation, surveyed and installed by approved installers.
Commercial roof waterproofing, surveyed and installed by approved installers.
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What the 2025 amendment means for roof owners, and the Northern Ireland rules.
Condition, management options and the rules that apply before any roof work starts.
Asbestos cement roofs encapsulated in place at an industrial plant in Warrenpoint, County Down.
Every county in Ireland and Northern Ireland.
Tell us about your building and we’ll recommend the right system — foam, waterproofing or both — surveyed, specified and quoted at no cost.