
Encapsulated roof
Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.
- Sheets left in place
- Northern Ireland project
Asbestos roof encapsulation for Dundalk farm buildings, factories and warehouses — no strip-out, no disposal of the sheets. Asbestos cement roofs are common on agricultural and industrial buildings across Dundalk and the wider County Louth area. Encapsulation is a survey-led way to deal with weathered sheets: they are prepared, sealed with GacoFlex encapsulation coatings and made watertight, without removal.

Dundalk sits roughly halfway between Dublin and Belfast, beside the mountainous Cooley Peninsula and on the main road and rail corridor that joins the two cities. With 43,112 people at Census 2022 it is almost level with Drogheda as the largest town in County Louth, and Louth County Council runs it through the Municipal District of Dundalk. The town has attracted modern inward investment: IDA Ireland markets Finnabair Business Park on the edge of town, beside the M1 motorway and Dundalk Institute of Technology, as office and technology space.
New office blocks are not where asbestos cement is found. The sheets turn up on the older generation of buildings that grew up along the corridor before them: workshops, stores, garages, depots and industrial units that were roofed when corrugated asbestos cement was an ordinary specification. Many of those units are still in daily use and many have been extended or subdivided over the years, so a single site can carry several roofs of different ages and conditions. Dundalk’s weather is modest for Ireland. Dublin Airport, the nearest Met Éireann station with a full 1991 to 2020 record, averaged 772.5 mm of rain a year. Over decades that is still enough to erode the cement surface and leave laps, fixings and rooflights leaking.
For a business, the attraction of encapsulation is that the roof stays on and the unit stays open. Gaco urethane coatings, U91 and U92 being the grades used on asbestos cement, are applied over the existing sheets and seal them beneath a continuous waterproof membrane. The approved installer starts with a survey that records every penetration, from flues and extract fans to old rooflights, and plans how each will be sealed or protected. Broken sheets are replaced, the surface is cleaned without abrasion, and coating waits for dry conditions inside Gaco’s limits. Duratite supplies the coatings; the approved installer carries out the survey, preparation and application.
Work that could disturb asbestos anywhere in the Republic is covered by the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006 (S.I. No. 386 of 2006, as amended), which the Health and Safety Authority enforces. The installer’s risk assessment settles whether the job must be notified, how a fragile roof will be reached safely and how debris and wash water are contained. Louth County Council is the building control authority, and TGD L 2022 applies if insulation is changed during the project. The island-of-Ireland reference project is SAICA Warrenpoint, Co. Down.
To get a Dundalk enquiry moving quickly, send a rough plan of the site showing each roof section, a note of anything fixed through the sheets, and the hours the unit is busiest. If the building has been extended, say roughly when, as the newer and older bays may need assessing separately.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in euro from the approved installer.
Hairline cracks, failed laps and fixings let water in. The coating system bridges and seals them across the whole roof.
Older sheets lose their surface, grow moss and lichen and become porous. Encapsulation seals that weathered surface.
Asbestos cement sheets are fragile. The work is planned with safe access so no one relies on the sheets for support.
Removal needs specialist contractors, disposal and a replacement roof. Encapsulation leaves the sheets in place.
A Northern Ireland project, photographed on site. The SAICA Warrenpoint roofs combined closed-cell roofing foam with a GacoFlex U91 base coat; the build-up for each roof in Dundalk is set at survey.

Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.

SAICA, Warrenpoint, County Down: closed-cell roofing foam spray-applied from the walkway system over asbestos cement (Northern Ireland project).

GacoFlex U91 base coat applied over the cured foam at SAICA, Warrenpoint.
Work on asbestos-containing materials in the Republic of Ireland is governed by the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006 (S.I. No. 386 of 2006, as amended by S.I. No. 589 of 2010 and S.I. No. 632 of 2025).
Since the 2025 amendment, notifiable asbestos work needs an HSA permit before it starts, supported by the notification, a plan of work and a risk assessment. The installer’s programme for your Dundalk roof builds that lead time in.
Every project is survey-led and risk-assessed, and notified to the Health and Safety Authority (HSA) where required.
Because the sheets stay in place, they remain part of the building’s asbestos records after the work in Dundalk.
Straight answers to the questions building owners and managers ask most often.
Yes. Duratite Ireland takes enquiries from Dundalk and the wider County Louth area and routes them to an approved installer of the GacoFlex asbestos roof system who covers County Louth. We do not have a branch office in Dundalk; the survey and application are carried out by the approved installer.
No. Encapsulation seals the asbestos cement sheets and makes the roof watertight, but the sheets stay in place, so they remain part of the building’s asbestos records.
Allow for the survey, the specification and the HSA permit, which must be in place before notifiable asbestos work starts. The installer plans the programme around it.
Often, yes, because the work is carried out on the roof with the sheets left in place. The installer’s risk assessment sets out any restrictions for your building.
If the survey finds the sheets structurally sound, yes. The roof is prepared, sealed with GacoFlex U91 and U92 encapsulation coatings and, where specified, finished with a GacoFlex silicone topcoat. The sheets stay in place, so there is no removal or disposal.
In the Republic of Ireland, the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006, as amended most recently by S.I. No. 632 of 2025. Notifiable asbestos work now needs an HSA permit before it starts, supported by the notification, a plan of work and a risk assessment.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in euro from the approved installer.
Each roof section is assessed on its own merits. Asbestos cement sheets that are sound can be encapsulated, while other materials or badly damaged areas may need a different approach. The approved installer’s survey maps the site so you can see which sections suit coating and which do not.
They are recorded at survey stage. Penetrations are usually detailed and sealed as part of the coating, and rooflights are protected or replaced. Anything that needs isolating or moving is agreed with you in advance so the business is not caught out.
That depends on how the work is assessed under the Exposure to Asbestos Regulations 2006, as amended. The installer’s risk assessment determines whether notification to the Health and Safety Authority is required, and the paperwork is kept for your records.
The GacoFlex asbestos roof system, how encapsulation works and every area we cover.
Spray foam insulation, surveyed and installed by approved installers.
Commercial roof waterproofing, surveyed and installed by approved installers.
County · Republic of Ireland
Town · County Louth · Republic of Ireland
County · Northern Ireland
County · Republic of Ireland
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Town · County Armagh · Northern Ireland
What the 2025 amendment means for roof owners, and the Northern Ireland rules.
Condition, management options and the rules that apply before any roof work starts.
Asbestos cement roofs encapsulated in place at an industrial plant in Warrenpoint, County Down.
Every county in Ireland and Northern Ireland.
Tell us about your building and we’ll recommend the right system — foam, waterproofing or both — surveyed, specified and quoted at no cost.