
Encapsulated roof
Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.
- Sheets left in place
- Northern Ireland project
Encapsulate and waterproof asbestos cement roofs in County Mayo without removal — survey-led GacoFlex system applied by approved installers. Asbestos cement roofs are common on agricultural and industrial buildings across County Mayo. Encapsulation is a survey-led way to deal with weathered sheets: they are prepared, sealed with GacoFlex encapsulation coatings and made watertight, without removal.

Mayo faces the Atlantic along Ireland’s longest county coastline, about 1,168 km, running from Killary Harbour and Lough Corrib in the south to Killala Bay in the north. Mayo County Council’s development plan describes a county of two halves: Atlantic blanket bog across the west and a limestone lowland landscape to the east. Census 2022 recorded 137,970 people, with Castlebar, Ballina, Westport, Claremorris and Ballinrobe the main towns. Out beyond them are the farmyards, outbuildings and haybarns where corrugated asbestos cement roofs are still a familiar sight.
Weather is the defining local fact for any Mayo roof. Met Éireann’s Belmullet station on the north-west coast averaged 1,241.6 mm of rain a year over 1991 to 2020, and recorded 1 mm or more on about 201 days a year. That means rain falls on more days than not. Asbestos cement that stays wet for that much of the year weathers faster: the cement surface erodes, moss and lichen grow thick, fixings corrode and the sheet ends over the gutters soften. On exposed western ground the ridges and verges take the brunt of the wind. Roofs on the more sheltered eastern lowlands still age, just more slowly.
The practical challenge in Mayo is finding the dry spell. Encapsulation with Gaco urethane coatings, U91 and U92 being the grades used on asbestos cement, seals the existing sheets under one waterproof film, but the roof must be dry and conditions within Gaco’s application limits while the coating goes on and cures. An approved installer will survey first, replace broken sheets, remove moss by a method that does not abrade the cement, and then book the coating into a weather window rather than a fixed date. Because the sheets are not removed, there is no asbestos waste to transport from a remote farm. Duratite supplies the coatings and the approved installer carries out the work.
Looking ahead, the development plan points to Ireland West Airport Knock and its Strategic Development Zone as a prospective enterprise hub in the Atlantic Economic Corridor, but most asbestos cement in Mayo today is on farms. Wherever it is, the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006 (S.I. No. 386 of 2006, as amended) apply, enforced by the Health and Safety Authority. Mayo County Council is the building control authority, with TGD L 2022 relevant if insulation is changed. The island-of-Ireland reference project is SAICA Warrenpoint, Co. Down.
When you contact us about a Mayo roof, tell us roughly where the building is, how exposed the site is to the west, and what the shed is used for through the year. Photos of the ridges, verges and any moss cover help the installer judge the preparation needed.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in euro from the approved installer.
Hairline cracks, failed laps and fixings let water in. The coating system bridges and seals them across the whole roof.
Asbestos cement sheets are fragile. The work is planned with safe access so no one relies on the sheets for support.
Older sheets lose their surface, grow moss and lichen and become porous. Encapsulation seals that weathered surface.
Removal needs specialist contractors, disposal and a replacement roof. Encapsulation leaves the sheets in place.
A Northern Ireland project, photographed on site. The SAICA Warrenpoint roofs combined closed-cell roofing foam with a GacoFlex U91 base coat; the build-up for each roof in County Mayo is set at survey.

Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.

SAICA, Warrenpoint, County Down: closed-cell roofing foam spray-applied from the walkway system over asbestos cement (Northern Ireland project).

GacoFlex U91 base coat applied over the cured foam at SAICA, Warrenpoint.
Work on asbestos-containing materials in the Republic of Ireland is governed by the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006 (S.I. No. 386 of 2006, as amended by S.I. No. 589 of 2010 and S.I. No. 632 of 2025).
Since the 2025 amendment, notifiable asbestos work needs an HSA permit before it starts, supported by the notification, a plan of work and a risk assessment. The installer’s programme for your County Mayo roof builds that lead time in.
Every project is survey-led and risk-assessed, and notified to the Health and Safety Authority (HSA) where required.
Because the sheets stay in place, they remain part of the building’s asbestos records after the work in County Mayo.
Straight answers to the questions building owners and managers ask most often.
Yes. Duratite Ireland takes enquiries from County Mayo and routes them to an approved installer of the GacoFlex asbestos roof system who covers County Mayo. We do not have a branch office in County Mayo; the survey and application are carried out by the approved installer.
If the survey finds the sheets structurally sound, yes. The roof is prepared, sealed with GacoFlex U91 and U92 encapsulation coatings and, where specified, finished with a GacoFlex silicone topcoat. The sheets stay in place, so there is no removal or disposal.
Often, yes, because the work is carried out on the roof with the sheets left in place. The installer’s risk assessment sets out any restrictions for your building.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in euro from the approved installer.
In the Republic of Ireland, the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006, as amended most recently by S.I. No. 632 of 2025. Notifiable asbestos work now needs an HSA permit before it starts, supported by the notification, a plan of work and a risk assessment.
No. Encapsulation seals the asbestos cement sheets and makes the roof watertight, but the sheets stay in place, so they remain part of the building’s asbestos records.
Allow for the survey, the specification and the HSA permit, which must be in place before notifiable asbestos work starts. The installer plans the programme around it.
Yes, but the programme follows the weather. The roof has to be dry and within Gaco’s application limits during coating and curing. Installers watch the forecast and work in dry windows, sometimes pausing between stages, so a Mayo job is booked with flexibility rather than a fixed date.
It avoids the problem. The asbestos cement sheets stay on the building and are sealed, so there is no load of hazardous waste to package and transport. Only sheets that are broken and must be replaced leave the site, and that is handled under the installer’s plan.
Not necessarily. Exposure usually shows first on ridges, verges and eaves. The approved installer’s survey checks the sheets and the structure; if they are largely sound, damaged sheets are replaced and the roof is encapsulated. If the structure has failed, replacement may be the better answer.
The GacoFlex asbestos roof system, how encapsulation works and every area we cover.
Spray foam insulation, surveyed and installed by approved installers.
Commercial roof waterproofing, surveyed and installed by approved installers.
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What the 2025 amendment means for roof owners, and the Northern Ireland rules.
Condition, management options and the rules that apply before any roof work starts.
Asbestos cement roofs encapsulated in place at an industrial plant in Warrenpoint, County Down.
Every county in Ireland and Northern Ireland.
Tell us about your building and we’ll recommend the right system — foam, waterproofing or both — surveyed, specified and quoted at no cost.