
Encapsulated roof
Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.
- Sheets left in place
- Northern Ireland project
Asbestos roof encapsulation for County Louth farm buildings, factories and warehouses — no strip-out, no disposal of the sheets. Asbestos cement roofs are common on agricultural and industrial buildings across County Louth. Encapsulation is a survey-led way to deal with weathered sheets: they are prepared, sealed with GacoFlex encapsulation coatings and made watertight, without removal.

Louth is Ireland’s smallest county by area, a compact run of lowland on the east coast whose old boundaries touched Meath, Monaghan and Armagh. Census 2022 counted 139,703 people here. Drogheda and Dundalk hold a large share of them, but the ground between those towns and out around Ardee and Carlingford is farmed hard. Teagasc’s county soil fertility survey describes Louth farming as fairly evenly split between tillage, drystock and dairy. Each of those leaves its own buildings behind: grain and machinery stores on tillage holdings, cattle and sheep housing on drystock farms, and parlours, cubicle houses and calf sheds on dairy units.
A great many of those yards were roofed when corrugated asbestos cement was simply the normal sheet for a farm building. The sheets are mostly still up, but the surface has aged. By Irish standards Louth is dry. Met Éireann’s Dublin Airport station, the closest long-term record, averaged 772.5 mm of rain a year over 1991 to 2020 on about 137 wet days. Even so, that is plenty to grow moss on the shaded pitch, rust the old hook bolts and open hairline cracks at the laps. On a tillage farm the first warning is often a damp corner of stored grain; in a calf shed it is a drip landing on the straw.
Encapsulation fixes the roof without taking it down. Gaco urethane coatings, with U91 and U92 being the grades used on asbestos cement, are applied over the existing sheets to seal them under one continuous waterproof film. Nothing is stripped, bagged or hauled to a licensed facility, and the shed keeps its roof the whole time. The approved installer walks the job from the ground and from safe access first, marks sheets that are too broken to seal, replaces them, and cleans the surface without abrading the cement. Louth’s lower count of wet days tends to give more dry windows for application, though work still waits for a dry roof and conditions within Gaco’s limits. Duratite supplies the materials and the approved installer does the work.
On any Irish farm, the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006 (S.I. No. 386 of 2006, as amended) apply to work that could disturb asbestos cement, and the Health and Safety Authority enforces them. Fragile sheets mean the corrugations are never walked; staging and crawling boards are built into the method. Where the job also adds or changes insulation, TGD L 2022 is the guidance that applies, and Louth County Council is the building control authority. The island-of-Ireland reference project for asbestos cement roof encapsulation is SAICA Warrenpoint, Co. Down.
When you enquire about a Louth farm roof, list the buildings concerned, what each is used for at different times of year, and any sheets you know are already broken. Photos from the ground give the installer a head start before the survey.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in euro from the approved installer.
Removal needs specialist contractors, disposal and a replacement roof. Encapsulation leaves the sheets in place.
Livestock sheds, stores and production buildings cannot easily be emptied for a roof replacement.
Hairline cracks, failed laps and fixings let water in. The coating system bridges and seals them across the whole roof.
Asbestos cement sheets are fragile. The work is planned with safe access so no one relies on the sheets for support.
A Northern Ireland project, photographed on site. The SAICA Warrenpoint roofs combined closed-cell roofing foam with a GacoFlex U91 base coat; the build-up for each roof in County Louth is set at survey.

Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.

SAICA, Warrenpoint, County Down: closed-cell roofing foam spray-applied from the walkway system over asbestos cement (Northern Ireland project).

GacoFlex U91 base coat applied over the cured foam at SAICA, Warrenpoint.
Work on asbestos-containing materials in the Republic of Ireland is governed by the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006 (S.I. No. 386 of 2006, as amended by S.I. No. 589 of 2010 and S.I. No. 632 of 2025).
Since the 2025 amendment, notifiable asbestos work needs an HSA permit before it starts, supported by the notification, a plan of work and a risk assessment. The installer’s programme for your County Louth roof builds that lead time in.
Every project is survey-led and risk-assessed, and notified to the Health and Safety Authority (HSA) where required.
Because the sheets stay in place, they remain part of the building’s asbestos records after the work in County Louth.
Straight answers to the questions building owners and managers ask most often.
Yes. Duratite Ireland takes enquiries from County Louth and routes them to an approved installer of the GacoFlex asbestos roof system who covers County Louth. We do not have a branch office in County Louth; the survey and application are carried out by the approved installer.
Allow for the survey, the specification and the HSA permit, which must be in place before notifiable asbestos work starts. The installer plans the programme around it.
No. Encapsulation seals the asbestos cement sheets and makes the roof watertight, but the sheets stay in place, so they remain part of the building’s asbestos records.
In the Republic of Ireland, the Safety, Health and Welfare at Work (Exposure to Asbestos) Regulations 2006, as amended most recently by S.I. No. 632 of 2025. Notifiable asbestos work now needs an HSA permit before it starts, supported by the notification, a plan of work and a risk assessment.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in euro from the approved installer.
Often, yes, because the work is carried out on the roof with the sheets left in place. The installer’s risk assessment sets out any restrictions for your building.
If the survey finds the sheets structurally sound, yes. The roof is prepared, sealed with GacoFlex U91 and U92 encapsulation coatings and, where specified, finished with a GacoFlex silicone topcoat. The sheets stay in place, so there is no removal or disposal.
Older grain stores, machinery sheds, cattle housing and dairy buildings are the usual candidates, because corrugated asbestos cement was a standard agricultural sheet for many years. Only sampling by a competent person confirms what a roof is made of. If it is asbestos cement and still sound, an approved installer can assess it for encapsulation.
Often it can. The coating goes on from above and the sheets stay in place, so the store usually keeps working. The installer’s risk assessment decides whether any area underneath has to be kept clear, for example below a sheet being replaced. Because application needs dry weather, it pays to plan the job well before harvest.
Sealing the existing sheets on its own does not add a new roof. If insulation is being added or changed at the same time, TGD L 2022 applies and Louth County Council, as the building control authority, is the body to check with. The approved installer can explain how the work should be described.
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What the 2025 amendment means for roof owners, and the Northern Ireland rules.
Condition, management options and the rules that apply before any roof work starts.
Asbestos cement roofs encapsulated in place at an industrial plant in Warrenpoint, County Down.
Every county in Ireland and Northern Ireland.
Tell us about your building and we’ll recommend the right system — foam, waterproofing or both — surveyed, specified and quoted at no cost.