
Encapsulated roof
Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.
- Sheets left in place
- Northern Ireland project
Encapsulate and waterproof asbestos cement roofs in County Down without removal — survey-led GacoFlex system applied by approved installers. Asbestos cement roofs are common on agricultural and industrial buildings across County Down. Encapsulation is a survey-led way to deal with weathered sheets: they are prepared, sealed with GacoFlex encapsulation coatings and made watertight, without removal.

County Down runs from the Ards Peninsula and Strangford Lough down to the Mourne Mountains, where Slieve Donard reaches 850 m, the highest point in Ulster. Its farmland is dotted with sheds and stores roofed in corrugated asbestos cement, and the coast has industries of its own: Warrenpoint Port on Carlingford Lough is Northern Ireland’s third-largest port by tonnage, and native and Pacific oysters and mussels are still farmed in Strangford Lough and Dundrum Inner Bay. Duratite’s island-of-Ireland reference for this type of work is asbestos cement roof encapsulation at SAICA’s site at Warrenpoint, Co. Down. Farm buildings across the drumlin country of mid-Down and on the Ards are mostly working sheds, used every day for livestock, feed and machinery.
The Met Office’s Katesbridge station in County Down averaged 910 mm of rain a year over 1991–2020, with about 159 days of 1 mm or more. That steady, moderate rainfall — together with sea air along the loughs and wetter conditions in the uplands — gradually softens the cement surface of old roof sheets. Moss and lichen follow, fixings corrode, and cracks open at laps and ridges until water finds its way inside. Shellfish and farming businesses near the loughs also need runoff from roof cleaning to be properly controlled.
Encapsulation with Gaco U91 or U92 urethane seals that weathered surface under a continuous waterproof film, so the sheets stay in place rather than being stripped and sent for disposal. The approved installer surveys first, replaces anything broken, and sets out a cleaning method that does not abrade the cement. Because the sheets are fragile, work is done from staging, crawling boards and edge protection rather than by walking the roof, and coating waits for dry weather and surface conditions within Gaco’s published limits. Duratite supplies the coatings and connects County Down customers with an approved installer.
Northern Ireland’s rules differ from the Republic’s. The Control of Asbestos Regulations (Northern Ireland) 2012 apply, and HSENI is the regulator; HSENI states that employers and contractors must hold a valid HSENI licence before carrying out licensable asbestos work. The installer’s risk assessment establishes how each job is classified. For building control, Newry, Mourne and Down District Council covers most of the county, and Ards and North Down Borough Council covers the Ards Peninsula and North Down. Owners of non-domestic buildings have a duty to manage asbestos, so keep the survey, risk assessment and a record of the coating work together.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in sterling from the approved installer.
Removal needs specialist contractors, disposal and a replacement roof. Encapsulation leaves the sheets in place.
Livestock sheds, stores and production buildings cannot easily be emptied for a roof replacement.
Hairline cracks, failed laps and fixings let water in. The coating system bridges and seals them across the whole roof.
Older sheets lose their surface, grow moss and lichen and become porous. Encapsulation seals that weathered surface.
A Northern Ireland project, photographed on site. The SAICA Warrenpoint roofs combined closed-cell roofing foam with a GacoFlex U91 base coat; the build-up for each roof in County Down is set at survey.

Completed white coating on an asbestos cement roof at SAICA, Warrenpoint, County Down.

SAICA, Warrenpoint, County Down: closed-cell roofing foam spray-applied from the walkway system over asbestos cement (Northern Ireland project).

GacoFlex U91 base coat applied over the cured foam at SAICA, Warrenpoint.
Work with asbestos in Northern Ireland is governed by the Control of Asbestos Regulations (Northern Ireland) 2012, enforced by HSENI.
Every project is survey-led, with a risk assessment and plan of work prepared before the installer starts on your County Down roof.
Because the sheets stay in place, they remain part of the building’s asbestos records after the work in County Down.
Straight answers to the questions building owners and managers ask most often.
Yes. Duratite Ireland takes enquiries from County Down and routes them to an approved installer of the GacoFlex asbestos roof system who covers County Down. We do not have a branch office in County Down; the survey and application are carried out by the approved installer.
If the survey finds the sheets structurally sound, yes. The roof is prepared, sealed with GacoFlex U91 and U92 encapsulation coatings and, where specified, finished with a GacoFlex silicone topcoat. The sheets stay in place, so there is no removal or disposal.
Often, yes, because the work is carried out on the roof with the sheets left in place. The installer’s risk assessment sets out any restrictions for your building.
It depends on roof area, condition, access and the specification, so we do not publish prices. After the free survey you receive a written quotation in sterling from the approved installer.
In Northern Ireland, the Control of Asbestos Regulations (Northern Ireland) 2012, enforced by HSENI. Every project is survey-led, with a risk assessment and plan of work in place before work starts.
No. Encapsulation seals the asbestos cement sheets and makes the roof watertight, but the sheets stay in place, so they remain part of the building’s asbestos records.
Allow for the survey, the specification, the risk assessment and plan of work, and any notification to HSENI that the work requires. The installer plans the programme around it.
Yes. County Down is in Northern Ireland, so the Control of Asbestos Regulations (Northern Ireland) 2012 apply and HSENI is the regulator, rather than the Republic’s 2006 regulations and the HSA. Northern Ireland uses an HSENI licence for licensable work. The approved installer confirms how your job is classified before it starts.
Ards and North Down Borough Council’s Building Control service covers the Ards Peninsula and North Down. Most of the rest of County Down, including Newry, Downpatrick and the Mournes area, falls under Newry, Mourne and Down District Council. The asbestos regulations and HSENI apply across the whole county regardless of council.
Not strictly. What counts is a dry roof and weather and surface conditions within Gaco’s limits for application and curing. Those conditions are easier to find from late spring to early autumn, but workable spells occur at other times too. The installer tracks forecasts and books the job, or each section of it, into suitable windows.
The GacoFlex asbestos roof system, how encapsulation works and every area we cover.
Spray foam insulation, surveyed and installed by approved installers.
Commercial roof waterproofing, surveyed and installed by approved installers.
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Condition, management options and the rules that apply before any roof work starts.
Asbestos cement roofs encapsulated in place at an industrial plant in Warrenpoint, County Down.
Every county in Ireland and Northern Ireland.
Tell us about your building and we’ll recommend the right system — foam, waterproofing or both — surveyed, specified and quoted at no cost.