Case Study

Case Study – Terrace Flat Roof Waterproofing Coating, Bournemouth

Bournemouth, Dorset, England Residential Terrace
System used
GacoFlex S42 Silicone Roof Coating System
Programme
2 Days
2 days
On-site programme
20-year
Manufacturer-backed warranty
The Transformation

From failing roof to finished system

BeforeBefore Install Existing Asphalt Flat Roof Covering
ApplicationGacoflex SF42 Seam Sealant And A4271 Bleed Trap Base Coat Applied Directly To Asphalt Roof Covering
FinishedCompleted Gacoflex S42 Silicone Flat Roof Waterproofing 20 Year Warranty System
Act One

The Challenge

This residential flat roof terrace in Bournemouth had an existing asphalt roof covering that was starting to fail, with leaks forming around parapets, outlet junctions, and skylight upstands. The homeowner wanted a complete flat roof waterproofing upgrade that would offer long-term protection and allow for decking to be laid over the top as a usable terrace area.

Following inspection, the surface was found to be structurally sound but exhibiting signs of age-related wear, cracking, and bitumen bleed, which made it an ideal candidate for encapsulation using the GacoFlex S42 system.

Before Install Preparation Work To Seal Around Parapet Walls With Gacoflex SF42 Seam Sealant

Project file

Building typeResidential Terrace
LocationBournemouth, Dorset, England
ClientPrivate Client
SystemGaco Roof Coating
InstallerJ&M Coatings, Bournemouth
Completed Gacoflex S42 Silicone Roof Waterproofing Coating
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Act Two

The Solution — step by step

1

Surface Preparation

The surface was first cleaned and degreased, removing dust, moss, and contaminants using stiff brushing and detergent wash-down. Any larger holes or tears in the asphalt membrane were repaired using GacoPatch, a high-build silicone repair compound compatible with the S42 system.

GacoPatch Repair Compound GacoFlex S42 Silicone
2

Seam Sealing and Detailing

All junctions, laps, and critical areas were detailed using Gaco SF42 Seam Sealant, including around skylight upstands, parapet bases, outlets, and wall interfaces. This flexible silicone sealant reinforces the system at high-stress areas, ensuring there are no weak points before main coating begins.

3

Primer / Bleed Trap Application

With all seams sealed and surface preparation complete, a coat of GacoFlex BleedTrap was applied across the entire surface. The BleedTrap layer acts as a base coat and oil blocker, preventing any residual bitumen oils from migrating into the topcoat, ensuring a clean, stable foundation for the S42 silicone coating.

GacoFlex S42 Silicone A4271 BleedTrap Base Coat
4

Main Coating Application

Once the primer was fully cured, two full coats of GacoFlex S42 silicone coating were roller-applied across the entire roof surface.
Each coat was applied in a crosshatch pattern to ensure even coverage and the required film build for a 20-year warranty.

The coating was taken up all upstands, parapet edges, and vertical terminations, creating a continuous, seamless waterproof membrane with outstanding UV and ponding-water resistance.

Act Three

The Outcome

The project was completed within 2 working days, providing a bright, uniform, watertight finish ready for the customer to install decking over the top. The final system offers a long-term, low-maintenance waterproof barrier, guaranteed for 20 years under Gaco’s S42 system warranty.

WaterproofingNo disruption20-year warranty
Installed by J&M Coatings, Bournemouth — a Duratite-approved installer.
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